DA1000 是針對(duì)非鐵金屬高速加工開發(fā)的金剛石材質(zhì)，適用于鋁合金、銅合金、鎂合金等非鐵金屬的精加工和半精加工。該牌號(hào)通過高密度燒結(jié)技術(shù)實(shí)現(xiàn)了較好的耐磨性和抗崩損性平衡，在高速切削條件下可獲得較長(zhǎng)的刀具壽命和較好的表面光潔度。
核心定位
DA1000 是金剛石燒結(jié)體系列中非鐵金屬高速精加工的推薦材質(zhì)，適用于?N 類（非鐵金屬）?的精加工和半精加工，覆蓋從車削到銑削的多種應(yīng)用。其核心優(yōu)勢(shì)在于高密度超細(xì)晶粒燒結(jié)技術(shù)——將超微細(xì)金剛石顆粒進(jìn)行高密度燒結(jié)，在保持金剛石較高硬度的同時(shí)，實(shí)現(xiàn)了接近于硬質(zhì)合金的高韌性，具有較好的耐磨損性和抗崩損性平衡，在鋁合金的高速銑削和車削加工中可獲得較長(zhǎng)的刀具壽命和較好的表面光潔度。
適用工藝：車削（Turning）、銑削（Milling）、鏜孔（Boring）
適用材料：鋁合金（變形鋁、鑄造鋁合金、高硅鋁合金）、銅合金、鎂合金、鋅合金、非金屬材料
適用工況：高速精加工、半精加工；連續(xù)切削、輕斷續(xù)切削
核心定位關(guān)鍵詞：非鐵金屬高速精加工、金剛石燒結(jié)體（PCD）、高韌性、高耐磨性、高表面光潔度
涂層技術(shù)與基體特點(diǎn)
DA1000 采用了住友電工先進(jìn)的金剛石燒結(jié)體技術(shù)，以下為核心技術(shù)要點(diǎn)：
| 技術(shù)維度 | 詳細(xì)說明 |
|---|---|
| 材料類型 | 金剛石燒結(jié)體（PCD，Polycrystalline Diamond）? |
| 核心技術(shù) | 高密度超細(xì)晶粒燒結(jié)技術(shù)：將超微細(xì)金剛石顆粒進(jìn)行高密度燒結(jié)，實(shí)現(xiàn)了較高的硬度和接近于硬質(zhì)合金的韌性；金剛石顆粒尺寸細(xì)小，燒結(jié)密度較高 |
| 材料特性 | 金剛石是自然界已知硬度最高的物質(zhì)，具有較好的耐磨性和熱傳導(dǎo)性；通過高密度燒結(jié)技術(shù)，DA1000 在保持金剛石較高硬度的同時(shí)，具有較好的抗崩損性 |
| 性能表現(xiàn) | 在鋁合金等非鐵金屬的高速銑削和車削加工中，刀具壽命可比硬質(zhì)合金延長(zhǎng) 1.5 倍以上；超細(xì)金剛石顆粒尺寸和較高的金剛石密度允許獲得非常鋒利的切削刃，并能較長(zhǎng)時(shí)間保持鋒利性；具有較好的耐磨損性和抗崩損性，可實(shí)現(xiàn)較長(zhǎng)的刀具壽命和較好的表面光潔度 |
應(yīng)用領(lǐng)域
該牌號(hào)適用于以下非鐵金屬及非金屬材料的車削和銑削高速加工場(chǎng)景：
| 材料類別 | ISO 組別 | 材料舉例 | 應(yīng)用說明 |
|---|---|---|---|
| 鋁合金（主要應(yīng)用） | N 類 | 變形鋁合金（6061、7075 等）、鑄造鋁合金（ADC12、A356 等）、高硅鋁合金 | 高速銑削、車削、鏜孔；精加工、半精加工 |
| 銅合金（主要應(yīng)用） | N 類 | 黃銅、青銅 | 高速車削、銑削 |
| 鎂合金（主要應(yīng)用） | N 類 | 鎂合金 | 高速銑削、精加工 |
| 其他非鐵金屬（次要應(yīng)用） | N 類 | 鋅合金 | 通用加工 |
| 非金屬材料（次要應(yīng)用） | — | 石墨、碳纖維復(fù)合材料等 | 精加工 |
典型應(yīng)用場(chǎng)景：
汽車工業(yè)：鋁合金輪轂、發(fā)動(dòng)機(jī)缸體、變速箱殼體、活塞、懸掛系統(tǒng)等零部件的高速精加工和半精加工
航空航天：鋁合金結(jié)構(gòu)件、蒙皮、機(jī)翼等零部件的高速銑削和精加工
電子設(shè)備：鋁合金外殼、散熱器、手機(jī)中框等高光潔度要求的零件加工
通用機(jī)械：鋁合金、銅合金零件的批量高速銑削和車削
模具制造：鋁合金模具的型腔銑、面銑
鏜孔加工：鋁合金精密鏜孔（BIG CK 鏜刀系列配套）
典型行業(yè)：汽車工業(yè)、航空航天、電子設(shè)備、通用機(jī)械、模具制造
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| 224586 | NF-CCMT09T304N-LD DA1000 | DA1000 |
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