H1 是針對有色金屬精加工開發(fā)的無涂層硬質(zhì)合金材質(zhì),適用于鋁合金、銅合金、鎂合金、黃銅等有色金屬的車削和銑削加工。該牌號具有較高的硬度和較好的耐磨性,同時兼具較好的韌性,刃口鋒利性較好,在有色金屬加工中可獲得較好的表面質(zhì)量和較長的刀具壽命。
核心定位
H1 作為無涂層硬質(zhì)合金,主要適用于有色金屬(ISO N類)?的精加工和半精加工,覆蓋從車削到銑削的廣泛應(yīng)用。其核心優(yōu)勢在于細(xì)晶粒硬質(zhì)合金基體——具有較高的硬度、較好的耐磨性和刃口鋒利性,在有色金屬的精加工和半精加工中表現(xiàn)穩(wěn)定,可獲得較好的表面質(zhì)量和較長的刀具壽命。
適用材料:鋁合金、銅合金、黃銅、青銅、鎂合金、鋅合金等有色金屬
適用工況:精加工、半精加工;連續(xù)切削、輕斷續(xù)切削
核心定位關(guān)鍵詞:有色金屬精加工、無涂層硬質(zhì)合金、細(xì)晶粒、高硬度、刃口鋒利
技術(shù)特點(diǎn)與基體性能
H1 核心技術(shù)要點(diǎn):
| 技術(shù)維度 | 詳細(xì)說明 |
|---|---|
| 材質(zhì)類型 | 無涂層硬質(zhì)合金(Uncoated Carbide)? |
| 基體技術(shù) | 細(xì)晶粒(Fine-grained)硬質(zhì)合金基體,晶粒細(xì)密,具有較好的硬度和韌性平衡,刃口鋒利性較好 |
| 核心性能 | 硬度范圍?86-93 HRA(相當(dāng)于 69-81 HRC);熱硬性可達(dá)?900-1000℃,在此溫度下仍能保持 60 HRC;具有較好的耐磨性,相比高速鋼切削速度可提高 4-7 倍,使用壽命延長 5-80 倍 |
| 刃口特點(diǎn) | 拋光級(Polished)牌號,刃口鋒利性較好,表面光滑,可有效抑制積屑瘤產(chǎn)生;適用于需要鋒利切削刃和穩(wěn)定表面質(zhì)量的加工 |
| 應(yīng)用范圍 | 主要適用于有色金屬(鋁合金、銅合金等)的車削和銑削加工,是航空航天行業(yè)的理想選擇 |
| 經(jīng)濟(jì)性 | 作為無涂層硬質(zhì)合金,H1 具有較好的性價比,適合對刀具成本較為敏感的應(yīng)用場景 |
工藝優(yōu)勢:
較高的硬度和較好的耐磨性,適合有色金屬精加工
刃口鋒利性較好,切削阻力較低;拋光級表面處理,抗粘附性較好
無涂層設(shè)計(jì),成本較低;適用于車削、銑削、鉆削、鉸孔等多種工藝
刀具壽命較長,可降低換刀頻次
應(yīng)用領(lǐng)域
該牌號適用于以下有色金屬的銑削、車削、鉆削及鉸孔加工場景:
| 材料類別 | ISO 組別 | 材料舉例 | 應(yīng)用說明 |
|---|---|---|---|
| 鋁合金(主要應(yīng)用) | N 類(N10-N30) | 變形鋁合金、鑄造鋁合金、鋁鋰合金 | 車削、銑削、鉆削,航空航天行業(yè)理想選擇 |
| 銅合金(主要應(yīng)用) | N 類 | 黃銅、青銅、銅合金 | 車削、銑削 |
| 鎂合金(主要應(yīng)用) | N 類 | 鎂合金 | 銑削、車削 |
| 其他有色金屬(次要應(yīng)用) | N 類 | 鋅合金等 | 通用加工 |
典型應(yīng)用場景:
航空航天:鋁合金結(jié)構(gòu)件、蒙皮、機(jī)翼等零部件的高精度銑削和車削加工
汽車工業(yè):鋁合金輪轂、發(fā)動機(jī)缸體、變速箱殼體等零部件的精加工
電子設(shè)備:鋁合金外殼、散熱器等高光潔度要求的零件加工
通用機(jī)械:銅合金、黃銅零件的批量車削和銑削
模具制造:鋁合金模具的型腔銑、面銑
典型行業(yè):航空航天、汽車工業(yè)、電子設(shè)備、通用機(jī)械、模具制造
相關(guān)刀片型號
| 編號 | 型號 | 牌號 |
| 203010 | AECT160404PEFRA H1 | H1 |
| 203011 | AECT160408PEFRA H1 | H1 |
| 203151 | AECT160412PEFRA H1 | H1 |
| 203152 | AECT160416PEFRA H1 | H1 |
| 203153 | AECT160420PEFRA H1 | H1 |
| 202748 | AECT160430PEFRA H1 | H1 |
| 203154 | AECT160432PEFRA H1 | H1 |
| 202751 | AECT160440PEFRA H1 | H1 |
| 203155 | AECT160450PEFRA H1 | H1 |
| 38007 | APET103504PDFR-S H1 | H1 |
| 38005 | APET160504PDFR-S H1 | H1 |
| 38003 | APET160508PDFR-S H1 | H1 |
| 239390 | AXMT060202PDFR-S H1 | H1 |
| 233681 | CCGT060201R-AY H1 | H1 |
| 254930 | CCGT060202L-AY H1 | H1 |
| 40994 | CCGT060202N-AG H1 | H1 |
| 232958 | CCGT060202R-AY H1 | H1 |
| 229658 | CCGT060204L-AY H1 | H1 |
| 40995 | CCGT060204N-AG H1 | H1 |
| 229415 | CCGT060204R-AY H1 | H1 |
| 257407 | CCGT09T301L-AY H1 | H1 |
| 221505 | CCGT09T301R-AY H1 | H1 |
| 229687 | CCGT09T302L-AY H1 | H1 |
| 40996 | CCGT09T302N-AG H1 | H1 |
| 229365 | CCGT09T302R-AY H1 | H1 |
| 252069 | CCGT09T304L-AY H1 | H1 |
| 40997 | CCGT09T304N-AG H1 | H1 |
| 238655 | CCGT09T304R-AY H1 | H1 |
| 40998 | CCGT09T308N-AG H1 | H1 |
| 41842 | CCGT120404N-AG H1 | H1 |
| 41843 | CCGT120408N-AG H1 | H1 |
| 234018 | CNGG120402L-AX H1 | H1 |
| 304725 | CNGG120402R-AX H1 | H1 |
| 231761 | CNGG120404L-AX H1 | H1 |
| 304716 | CNGG120404R-AX H1 | H1 |
| 580072 | CNGG120408L-AX H1 | H1 |
| 231024 | CNGG120408R-AX H1 | H1 |
| 40999 | DCGT070202N-AG H1 | H1 |
| 236809 | DCGT070202R-AY H1 | H1 |
| 41000 | DCGT070204N-AG H1 | H1 |
| 241545 | DCGT070204R-AY H1 | H1 |
| 247490 | DCGT11T301L-AY H1 | H1 |
| 247489 | DCGT11T301R-AY H1 | H1 |
| 239329 | DCGT11T302L-AY H1 | H1 |
| 41001 | DCGT11T302N-AG H1 | H1 |
| 255380 | DCGT11T302R-AY H1 | H1 |
| 239330 | DCGT11T304L-AY H1 | H1 |
| 41002 | DCGT11T304N-AG H1 | H1 |
| 241543 | DCGT11T304R-AY H1 | H1 |
| 41003 | DCGT11T308N-AG H1 | H1 |
| 241134 | DNGG150402L-AX H1 | H1 |
| 234017 | DNGG150402R-AX H1 | H1 |
| 232993 | DNGG150404L-AX H1 | H1 |
| 237501 | DNGG150404R-AX H1 | H1 |
| 258832 | DNGG150408L-AX H1 | H1 |
| 234016 | DNGG150408R-AX H1 | H1 |
| 204976 | QPET10T350PPFRS H1 | H1 |
| 204978 | QPET120460PPFRS H1 | H1 |
| 204980 | QPET160680PPFRS H1 | H1 |
| 41334 | SDET1204ZDFR H1 | H1 |
| 217539 | SEET13T3AGFR-L H1 | H1 |
| 5488 | SEGN120304 H1 | H1 |
| 5542 | SFKN12T3AZFN H1 | H1 |
| 249858 | SNGG090308LGX H1 | H1 |
| 239130 | SNGG120400C H1 | H1 |
| 241408 | SNGG120404L-AX H1 | H1 |
| 242946 | SNGG120404R-AX H1 | H1 |
| 257166 | SNGG120408R-AX H1 | H1 |
| 231534 | SOET080302PZFR-S H1 | H1 |
| 230700 | SOET080304PZFR-S H1 | H1 |
| 231536 | SOET080308PZFR-S H1 | H1 |
| 216591 | SOET120408PDFR-S H1 | H1 |
| 42478 | SPGN090308 H1 | H1 |
| 234009 | TBGT060101L-AY H1 | H1 |
| 234010 | TBGT060102L-AY H1 | H1 |
| 238450 | TBGT060102R-AY H1 | H1 |
| 41844 | TCGT110202N-AG H1 | H1 |
| 41845 | TCGT110204N-AG H1 | H1 |
| 41846 | TCGT16T304N-AG H1 | H1 |
| 41847 | TCGT16T308N-AG H1 | H1 |
| 286185 | TGAL3033 H1 | H1 |
| 286178 | TGAL3050 H1 | H1 |
| 286165 | TGAL3075 H1 | H1 |
| 286155 | TGAL3095 H1 | H1 |
| 256738 | TGAL3100 H1 | H1 |
| 286136 | TGAL3125 H1 | H1 |
| 286118 | TGAL3145 H1 | H1 |
| 286117 | TGAL3150 H1 | H1 |
| 286099 | TGAL3185 H1 | H1 |
| 286084 | TGAL3230 H1 | H1 |
| 286081 | TGAL3250 H1 | H1 |
| 208726 | TGAL4150 H1 | H1 |
| 208729 | TGAL4185 H1 | H1 |
| 234737 | TGAR3033 H1 | H1 |
| 227678 | TGAR3050 H1 | H1 |
| 220465 | TGAR3075 H1 | H1 |
| 286156 | TGAR3095 H1 | H1 |
| 237330 | TGAR3100 H1 | H1 |
| 251526 | TGAR3125 H1 | H1 |
| 500768 | TGAR3145 H1 | H1 |
| 243555 | TGAR3150 H1 | H1 |
| 286100 | TGAR3185 H1 | H1 |
| 48925 | TGAR3200 H1 | H1 |
| 286085 | TGAR3230 H1 | H1 |
| 242984 | TGAR3250 H1 | H1 |
| 208727 | TGAR4150 H1 | H1 |
| 208728 | TGAR4185 H1 | H1 |
| 243044 | TGAR4250 H1 | H1 |
| 251517 | TGAR4265 H1 | H1 |
| 205651 | TGAR4450 H1 | H1 |
| 216392 | TNGA160408 H1 | H1 |
| 252769 | TNGG160402L-AX H1 | H1 |
| 252177 | TNGG160402R-AX H1 | H1 |
| 580062 | TNGG160404L-AX H1 | H1 |
| 279897 | TNGG160404L-UM H1 | H1 |
| 248776 | TNGG160404R-AX H1 | H1 |
| 241595 | TNGG160404R-UM H1 | H1 |
| 401417 | TNGG160408L-AX H1 | H1 |
| 249438 | TNGG160408R-AX H1 | H1 |
| 47056 | TPGN090208 H1 | H1 |
| 47874 | TPGN110302 H1 | H1 |
| 43314 | TPGN110304 H1 | H1 |
| 234011 | TPGT110202L-AY H1 | H1 |
| 238953 | TPGT110302L-AY H1 | H1 |
| 246327 | TPGT110302R-AY H1 | H1 |
| 249390 | TPGT110304L-AY H1 | H1 |
| 249511 | TPGT110304R-AY H1 | H1 |
| 257441 | VBGT110301L-AY H1 | H1 |
| 238119 | VBGT110301R-AY H1 | H1 |
| 228064 | VBGT110302L-AY H1 | H1 |
| 228063 | VBGT110302R-AY H1 | H1 |
| 232913 | VBGT110304L-AY H1 | H1 |
| 230289 | VBGT110304R-AY H1 | H1 |
| 232410 | VBGT160402L-AY H1 | H1 |
| 229377 | VBGT160402R-AY H1 | H1 |
| 232411 | VBGT160404L-AY H1 | H1 |
| 232354 | VBGT160404R-AY H1 | H1 |
| 41004 | VCGT110302N-AG H1 | H1 |
| 41005 | VCGT110304N-AG H1 | H1 |
| 207371 | VCGT160402N-AG H1 | H1 |
| 207372 | VCGT160404N-AG H1 | H1 |
| 41006 | VCGT160408N-AG H1 | H1 |
| 41007 | VCGT160412N-AG H1 | H1 |
| 240061 | VCGT220520N-AW H1 | H1 |
| 41008 | VCGT220530N-AG H1 | H1 |
| 257467 | VNGG160402L-AX H1 | H1 |
| 304564 | VNGG160402R-AX H1 | H1 |
| 233929 | VNGG160404L-AX H1 | H1 |
| 248577 | VNGG160404R-AX H1 | H1 |
| 250576 | VNGG160408L-AX H1 | H1 |
| 245739 | VNGG160408R-AX H1 | H1 |